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MEDICAL DEVICE ENGINEERING SERVICES

End-to-end medical device engineering services across software, firmware, hardware, mechanical, and systems engineering. 

Developing a successful medical device requires more than software development. It demands expertise across software, firmware, hardware, systems engineering, verification & validation and regulatory engineering.

As an ISO 13485-certified engineering partner, Decos supports MedTech companies, medical device OEMs and healthcare organisations throughout the complete product lifecycle, from new product development and New Product Introduction (NPI) to product sustenance, remediation and long-term engineering support.

OUR ENGINEERING EXPERTISE INCLUDE

  • Medical Device Software Development
  • Product and Sustenance Engineering
  • Embedded, Firmware and Connected Medical Devices
  • Hardware and Mechanical Engineering
  • Systems Engineering
  • Verification, Validation and Product Quality
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MEDICAL DEVICE SOFTWARE DEVELOPMENT

Software is at the heart of today's medical devices, from embedded applications and connected platforms to Software as a Medical Device (SaMD). Decos develops regulated software using engineering processes aligned with IEC 62304. Our medical device software development services include:

  • Desktop, web and cloud applications
  • HIPAA-compliant software development
  • Native and hybrid mobile applications
  • Re-engineering and modernization
  • Power BI dashboards and reporting
  • EMR and EHR integration
  • Standalone and enterprise healthcare applications
  • Functional, performance, reliability and security testing
medical device development

PRODUCT AND SUSTENANCE ENGINEERING

Successful medical devices evolve long after their initial release. Decos supports both new product development and existing products through engineering services that improve performance, maintain compliance and extend product lifecycles.

Our engineering capabilities include:

1
Product development
  • New Product Development (NPD) and New Product Introduction (NPI)
  • End-to-end medical device product development
  • Product Lifecycle Management (PLM)
2
Product Sustenance
  • Product sustenance engineering
  • Engineering Change Requests (ECRs)
  • Product Security Gap Assessment
  • CAPA and Root Cause Analysis (RCA)
3
Regulatory Support
  • DHF and DMR support
  • Regulatory remediation
  • Audit support

EMBEDDED, FIRMWARE AND CONNECTED MEDICAL DEVICES

We develop software that enables reliable device performance and secure communication across healthcare environments. 

Connected Medical Devices

We develop connected medical device solutions that enable data to move seamlessly between devices, healthcare applications and cloud platforms. Capabilities include:

  • IoMT (Internet of Medical Things)
  • Device-to-cloud connectivity
  • Wireless communication
  • EMR/EHR integration
  • Remote monitoring
  • Clinical system integration
Firmware Development

Our firmware engineering expertise includes:

  • Embedded C/C++
  • Embedded Linux
  • RTOS
  • Peripheral device drivers (SPI, I2C, UART)
  • USB
  • Wi-Fi
  • Bluetooth Low Energy (BLE)
  • Multi-device architectures

SYSTEMS ENGINEERING

Systems engineering brings together product requirements, usability, safety and compliance into a structured development process. Decos supports Class II and Class III medical device programmes for both New Product Introductions (NPI) and remediation projects.

1
DESIGN CONTROLS AND DOCUMENTATION
  • Design History File (DHF) creation and remediation
  • Product requirements
  • Requirements traceability
  • User manuals
  • Device and packaging labelling
  • UDI compliance
2
RISK MANAGEMENT

Aligned with ISO 14971, we support:

  • Risk management planning
  • Hazard identification
  • Risk analysis and evaluation
  • Risk control and mitigation
  • Risk-benefit analysis
  • Risk reporting
3
HUMAN FACTORS ENGINEERING

We help improve product usability through:

  • Use specification
  • Task analysis
  • Usability engineering
  • Formative testing
  • Usability validation
  • Human Factors reporting
4
BIOCOMPATIBILITY CONSULTING

Our services include:

  • Planning and assessment
  • PFAS review
  • Literature review
  • Natural Rubber Latex Evaluation
  • Laboratory report interpretation

HARDWARE AND MECHANICAL ENGINEERING

Medical device innovation depends on the seamless integration of electronics, mechanics and software. Our multidisciplinary teams support hardware and mechanical engineering throughout product development.

Hardware Design and Prototyping
  • Analog and digital electronics
  • Component selection
  • Circuit schematics
  • Multi-layer PCB design
  • Prototype development  
Mechanical Engineering
  • Mechanical design and analysis
  • Material selection and qualification
  • Simulation and 3D modelling
  • Product database management
  • Production support  

VERIFICATION, VALIDATION AND PRODUCT QUALITY

Verification and Validation (V & V) is integrated throughout development to demonstrate that products meet design requirements and regulatory expectations.

1
DESIGN CONTROLS AND DOCUMENTATION
  • Verification plans
  • Validation plans
  • Protocol development
  • Execution support
  • Verification and validation reports
2
SOFTWARE TESTING
  • Functional testing
  • Performance testing
  • Reliability testing
3
RELIABILITY AND ENVIRONMENTAL TESTING

Our engineering teams also support:

  • Reliability prediction
  • Reliability modelling
  • Derating analysis
  • Performance testing
  • Packaging, Handling and Environmental Testing (PHET)
  • Shock, vibration, altitude, humidity and temperature testing
  • PHET reporting
4
LABELLING, SAFETY AND ENVIRONMENTAL COMPLIANCE

We help ensure products meet global regulatory expectations through:

  • Labelling and IFU development
  • UDI management
  • Label verification and validation
  • EMI/EMC testing support
  • IEC 60601 compliance support
  • REACH and RoHS management

OUR LATEST PROJECTS

Audiology platforms

Decos has supported the design, development, verification, validation, compliance, and sustenance of advanced audiology and hearing-care solutions. 

Biocompatibility tests

Supported biocompatibility assessments, reliability testing, IEC 60601 activities and FDA 510(k) documentation of implantable medical devices. 

Medical device remediation

Updated verification protocols, validated hardware-software interactions and created Design History File (DHF) documentation for regulatory submissions.

Electrodiagnostic System Development

Development of electrodiagnostic system used to measure nerve muscle function, providing intra-operative monitoring 

Remediation
Remediated Class I, II & III medical device products including design planning, risk management, design input & output, verification & validation, and design transfer.

WHY DECOS?

Engineering successful medical devices requires expertise across disciplines. Decos combines software, firmware, hardware, mechanical and systems engineering within an ISO 13485-certified quality management system to support the complete medical device lifecycle.

Whether you are developing a new product, modernising legacy technology or supporting post-market activities, we provide engineering services that help accelerate innovation while maintaining quality, compliance and long-term product performance.

FAQs

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What is Software as a Medical Device (SaMD)?

Software as a Medical Device (SaMD) is software intended to perform a medical purpose without being part of a hardware medical device. We develop SaMD solutions using structured software lifecycle processes aligned with IEC 62304.

Do you develop embedded software for medical devices?

Yes. We develop embedded firmware, connected medical device software and IoMT solutions that integrate with healthcare applications and clinical systems.

Is your development process ISO 13485 compliant?

Yes. Decos is an ISO 13485-certified engineering partner. Our development processes align with ISO 13485 design controls and recognised standards such as IEC 62304 and ISO 14971.

Can you help with verification and validation?

Yes. We support verification and validation throughout the product lifecycle, including planning, protocol development, execution, testing and reporting.

PLANNING YOUR NEXT MEDICAL DEVICE?

Whether you are developing a new medical device, building a Software as a Medical Device (SaMD) solution or strengthening an existing product, Decos provides the engineering expertise to support your next stage of development.

Talk to our engineering specialists about your product roadmap, technical challenges or regulatory requirements.